Cementownia Odra is a Polish cement manufacturer. They were facing challenges with their clinker delivery process, particularly with the loading and unloading of clinker from trucks. The process was not automated, leading to delays in delivery and increased labor costs. In addition, there were issues with dust emissions during the unloading process, which had to be addressed to comply with environmental regulations. Cementownia Odra needed a solution that would optimize the delivery process, improve efficiency, and limit dust emissions.
Cementownia Odra faced multifaceted challenges. The side loading from the truck made the process difficult and required special equipment to optimize the process. The storage capacity of the trucks needed to be utilized at maximum efficiently to ensure the plant could best utilize the limited space devoted to the process. Dust emissions also needed to be reduced during the unloading process to meet environmental regulations.
DIS/CREADIS developed a piece of custom-made equipment called CREATOR, which is a bulk material unloading station designed for heavy duty environments. The equipment is designed for storing material from the car and dose with liquid during the process. The side filling feature saves space, and the integrated filter ensures limited dust is emitted and no further space is taken. Furthermore, the entire trailer is unloaded and stored, optimizing the storage capacity of the truck.
CREATOR’s large size and high capacity makes it suitable for Cementownia Odra’s needs. The integrated control and power circuits ensure efficient control and monitoring of the delivery process. The equipment's high-capacity dust filter helps to limit dust emissions, which is essential for compliance with environmental regulations.
The implementation of the CREATOR equipment has brought several benefits to Cementownia Odra. The equipment's side filling feature has optimized the use of space, making it easier to store and convey clinker. The high capacity of the equipment has improved the efficiency of the clinker delivery process, reducing delays in delivery and labor costs. The integrated filter has limited dust emissions that ensures that the company complies with environmental regulations. The equipment's integrated control system provides control of local safety systems which improves worker safety.
DIS/CREADIS has extensive experience in delivering engineering and automation solutions to the cement industry. We specialize in designing custom-made equipment and solutions to meet specific needs. DIS/CREADIS provides a wide range of services, including feasibility studies, project management, and on-site commissioning. Our team of experts has the technical know-how to deliver projects efficiently, cost-effectively, and with minimal disruption to existing operations. We also prioritize safety and ensure that our solutions comply with safety standards and regulations.
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