Competences
Mechanical engineering
At DIS/CREADIS, we offer top-tier mechanical engineering services within product development and structural design. Our approach is rooted in delivering fully realized solutions, backed by a deep understanding of the value chain. This enables us to consistently create innovative, sustainable, and cost-effective solutions tailored to our customers’ needs.
Our mechanical engineering competency thrives in an environment that fosters learning and knowledge sharing. We believe that easy access to relevant and necessary in-house skills is crucial, and we have cultivated this within DIS/CREADIS. Our services and solutions are the product of over 25 years of experience and a commitment to maintaining an inspiring work environment.
Competences
Mechanical engineering
At DIS/CREADIS, we understand the importance of selecting the right materials for manufacturing. Composites, Resins, Metals, Plastics, and Elastomers are not only adaptable, strong, ductile, malleable, and flexible, but they also play a crucial role in the manufacturability and assembly of products. Our approach to your challenges is as flexible and innovative as these materials. Our engineering knowledge extends to applied materials and manufacturing science, with a particular focus on Design-for-Manufacturability (DFM) and Design-for-Assembly (DFA). We believe that designing products with manufacturing and assembly in mind from the outset can significantly reduce production costs, improve product quality, and shorten time to market.
Manufacturing Process:
We understand the intricacies of various manufacturing processes and how the choice of material can impact the ease of manufacturing and assembly, product performance, and cost.
Root cause analysis (RCA) and failure analysis:
We use these techniques to identify, assess and address potential issues and root causes in the design that could affect manufacturability and assembly.
Material selection:
We excel in choosing and designing with the right materials to meet specific application requirements, considering factors like strength, durability, and cost. We consider DFM and DFA principles when selecting materials, ensuring they are suitable for the intended manufacturing processes and assembly methods.
Latest polymer technology:
We stay abreast of the latest developments in polymer technology, which can offer new possibilities for developing novel or better performing products, while aiming to improve manufacturability and assembly.
Design of experiments (DOE):
We use DOE to optimize the manufacturing process as well as the design and test the materials to withstand the given boundaries, taking into account factors such as material properties, manufacturing constraints, and assembly requirements.
Surface engineering:
We understand how the properties of a material’s surface can affect its manufacturability and assembly, and we use surface engineering techniques to modify these properties as needed.
Susatainability engineering:
We consider the environmental impact of the manufacturing and assembly processes, and we strive to design products that are not only manufacturable and easy to assemble but also sustainable.
Our mechanical design services are centered around creating systems that are robust, efficient, and tailored to meet specific requirements. We employ advanced design tools and methodologies to develop mechanical components and systems that perform optimally under real-world conditions.
Structural design
Our expertise extends to designing structures that can withstand various loads and forces, from buildings to vehicles.
Parametric modeling and dfm/dfa integration
Our team utilizes the power of parametric modeling to build flexible and scalable CAD designs that can easily be updated according to design changes. We integrate Design for Manufacturing (DFM) and Design for Assembly (DFA) principles into our CAD/CAM workflows, ensuring that our designs not only meet functional requirements, but also are optimized for ease of manufacturing and assembly.
Skeleton/modularization techniques
We employ skeleton and modularization techniques in our CAD/CAM design process. This approach allows us to create consistent and efficient designs that can be easily modified or expanded, resulting in faster design cycles, reduced errors, and improved product quality. This modular approach also allows for enhanced customization to meet unique customer needs or design requirements.
Fine mechanics design
Our engineers are adept at designing small-scale mechanical parts and systems for precision instruments and devices, requiring a high level of precision and attention to detail.
Large casted components design
We specialize in designing large components manufactured through casting processes, considering the properties of the material, the casting process, and the final requirements of the part.
GPS and tolerance chain analysis
We incorporate Geometric Dimensioning and Tolerancing (GD&T) practices to effectively manage tolerance stack-ups in your product designs, ensuring functional performance and manufacturability.
Design risk assessment (DRA) and DFMEA
We conduct comprehensive design risk assessments and Design Failure Mode and Effects Analysis (DFMEA) to identify and mitigate potential risks in the design phase, minimizing costly changes and delays later in the product development cycle.
Development according to relevant guidelines
Our designs adhere to the relevant industry standards and guidelines, ensuring safety, compliance, and quality.
Health and safety design
We prioritize health and safety considerations in our design process, developing systems that are safe to use, maintain, and service.
Cost optimization
We strive to achieve cost-effectiveness in our designs by optimizing material usage, manufacturing processes, and overall design efficiency.
System knowledge
Our team has extensive experience and knowledge in various systems including hydraulic, robotic, consumer products, transport equipment, lifting equipment, medical devices, and service tools. This broad expertise allows us to cater to a diverse range of needs and requirements.
Software & Tools
• Autodesk Inventor
• Solidworks
• Siemens NX
• PTC Creo
• Catia
• SolidEdge
• SpaceClaim
• PDM Pro
• TeamCenter
• WindChill
Certifications & Technical Documentation:
• CE marking & technical dossier
• Instructions and processes
• Configuration of products
• Programming
• 2D drawings
• Engineering Master Data (EMD
At CREADIS, our proficiency in Plastics Design is rooted in a comprehensive understanding of product specifications, performance requirements, and existing production capacities. We specialize in the development of both conceptual and detailed designs, employing technical principles to ensure the creation of complete products that function optimally. Our approach to Plastics Design can be integrated with our Embedded and Digital Solutions, forming a holistic approach we refer to as Mechatronics. Our team of experienced engineers are adept in various technical areas, including:
At CREADIS, our expertise in Statics and Dynamics enables us to validate the structural integrity, capacity, and lifetime of your products, regardless of the application. Our scope extends from plastic components to full Wind Turbine Generator (WTG) towers.
We leverage state-of-the-art software, such as Finite Element Analysis, and advanced analytical tools to address a wide array of challenges within the realm of Statics and Dynamics. Our team of experienced engineers are proficient in various technical areas, including:
Static and quasi-static structural analysis
We conduct comprehensive evaluations of structures under static or dynamic loads to ensure their stability and durability.
Fasteners and weld verification
We verify the integrity and reliability of fasteners and welds, crucial components in any structure.
Buckling analysis
We analyze structures to predict their buckling behavior under various load conditions, ensuring their safety and longevity.
Fatigue analysis
We assess the potential for material fatigue under cyclic loads, helping to predict and prevent premature failure.
Fracture mechanics analysis
We analyze the propagation of cracks in materials, providing insights into potential failure points and their prevention.
Analysis based on FE methods
We utilize Finite Element methods to model complex structures and systems, providing detailed insights into their behavior under various conditions.
Verification according to relevant standards and norms
We ensure that all designs and analyses comply with the relevant industry standards and norms, ensuring safety and regulatory compliance.
Vibration analysis
We analyze the vibrational behavior of structures, helping to predict and mitigate potential issues related to resonance and structural damage.
Explicit dynamics analysis
We conduct detailed analyses of structures under dynamic loads, providing insights into their behavior and performance under real-world conditions.
Eigenfrequency analysis
We determine the natural frequencies of structures, which is essential for avoiding resonance phenomena that could lead to structural damage or failure.
Customized programming and tools development
We develop custom software tools and programs to address unique challenges and streamline the analysis process.
Software & Tools
• Ansys Workbench Mechanical
• Ansys Composite PrePost (ACP)
• Autodesk Robot Structural
• COMSOL Structural
• Mechanics Module
• HBM nCode DesignLife
• MSC Patran/Nastran
• Python
• SIMULIA Abaqus FEA
• Tekla Structures
• Matlab
At CREADIS, our expertise in Statics and Dynamics enables us to validate the structural integrity, capacity, and lifetime of your products, regardless of the application. Our scope extends from plastic components to full Wind Turbine Generator (WTG) towers.
We leverage state-of-the-art software, such as Finite Element Analysis, and advanced analytical tools to address a wide array of challenges within the realm of Statics and Dynamics. Our team of experienced engineers are proficient in various technical areas, including:
Static and quasi-static structural analysis
We conduct comprehensive evaluations of structures under static or dynamic loads to ensure their stability and durability.
Fasteners and weld verification
We verify the integrity and reliability of fasteners and welds, crucial components in any structure.
Buckling analysis
We analyze structures to predict their buckling behavior under various load conditions, ensuring their safety and longevity.
Fatigue analysis
We assess the potential for material fatigue under cyclic loads, helping to predict and prevent premature failure.
Fracture mechanics analysis
We analyze the propagation of cracks in materials, providing insights into potential failure points and their prevention.
Analysis based on FE methods
We utilize Finite Element methods to model complex structures and systems, providing detailed insights into their behavior under various conditions.
Verification according to relevant standards and norms
We ensure that all designs and analyses comply with the relevant industry standards and norms, ensuring safety and regulatory compliance.
Vibration analysis
We analyze the vibrational behavior of structures, helping to predict and mitigate potential issues related to resonance and structural damage.
Explicit dynamics analysis
We conduct detailed analyses of structures under dynamic loads, providing insights into their behavior and performance under real-world conditions.
Eigenfrequency analysis
We determine the natural frequencies of structures, which is essential for avoiding resonance phenomena that could lead to structural damage or failure.
Customized programming and tools development
We develop custom software tools and programs to address unique challenges and streamline the analysis process.
Software & Tools
• OpenFOAM
• Ansys CFX
• Ansys Fluent
• Simcenter STAR-CCM+
• MAGMASOFT
• Moldex3D
• Python
• Matlab
We offer specialized expertise in the field of Fluids and Thermal Technologies. Our engineering team is adept at managing a broad spectrum of applications, from small electronic enclosures to large-scale cooling systems in Wind Turbine Generators (WTGs) or industrial plants. We utilize advanced Computational Fluid Dynamics (CFD) methods, combined with state-of-the-art analytical tools, to validate and optimize your products based on your specific requirements.
Steady-state and transient thermal analysis
We conduct in-depth thermal analyses to evaluate the heat transfer processes in your systems over time, whether under steady state or transient conditions.
Aerodynamics and flow analysis
Leveraging our deep understanding of fluid dynamics, we analyze the aerodynamic behavior of your products to optimize their performance and efficiency.
Multi-phase flow analysis
We assess the interactions between different phases (gas, liquid, solid) in your systems to predict their behavior under various operating conditions.
Cooling/heating systems
We design and optimize cooling and heating systems, taking into account the intricate interplay between thermal and fluid dynamics.
CFD-based analysis
We utilize cutting-edge Computational Fluid Dynamics methods to simulate and analyze the behavior of fluids within your systems.
Mouldflow simulations
We perform mouldflow simulations to predict and optimize the flow of plastic materials during the injection moulding process.
Software & Tools
• OpenFOAM
• Ansys CFX
• Ansys Fluent
• Simcenter STAR-CCM+
• MAGMASOFT
• Moldex3D
• Python
• Matlab
At CREADIS, our engineering competencies extend to a comprehensive range of Testing and Verification methodologies. We are adept at evaluating prototypes, mechanical systems, and components, utilizing techniques such as environmental impact testing, lifetime assessments, and failure mode analysis. Custom test setups and specifications are tailored to each project, and we meticulously handle, evaluate, and present results, often accompanied by recommendations for improvement.
Our team of engineers has extensive competencies in a wide range of technical areas, including:
Advanced analysis techniques
We are proficient in Differential Scanning Calorimetry (DSC), Dynamic Material Analysis (DMA), Fourier Transfer Infrared Spectroscopy (FTIR), CT scanning, X-Ray, and more.
Lab scale coupon testing
We have the capability to conduct tests on small material samples, or coupons, to assess their properties and performance.
Static & dynamic subcomponent testing
We are skilled in testing individual components of a system under both static and dynamic conditions to ensure their reliability and performance.
Component testing
In collaboration with accredited labs, we have the competency to conduct comprehensive tests on components to assess their functionality and durability.
Aging and application environment testing
We are experienced in simulating the effects of aging and environmental conditions on products to predict their lifespan and performance.
Halt & hass
We are proficient in conducting Highly Accelerated Lifetime Tests (HALT) and Highly Accelerated Stress Screening (HASS) to identify potential weaknesses and improve product reliability.
Strain-gauge system and testing
We have the capability to use strain gauges to measure strain on objects, helping to identify potential points of failure, and/or verify the simulation of the 3D CAD design
Statistical process control
We are skilled in using statistical methods to monitor and control processes, ensuring consistent output quality.
Reliability engineering
Reliability engineering is an engineering discipline focused on ensuring systems, products, or processes consistently perform their intended functions without failure. It involves analyzing, mitigating, and managing risks to improve reliability, durability, and customer satisfaction
Physics of failure
We are adept at using this approach to understand the root causes of potential failures and design more reliable systems.
Test requirements specifications and verification plan
We develop detailed test plans and specifications to ensure comprehensive and effective testing.
RCA – root cause analysis
We are skilled in using RCA to identify the underlying causes of problems or failures, enabling effective solutions.
Rain erosion test
We have the capability to conduct tests to assess the impact of rain erosion on materials and components.
NDT – non-destructive testing
We are experienced in using NDT methods to test components and systems without causing damage, allowing for ongoing use and further testing.
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