Recurring failures in load-carrying components and fatigue-driven machines are costly. They create unplanned downtime, repeated repairs, and uncertainty in production. Over time, they can also impact customer trust and your reputation.

In many cases, the real cause is not obvious. The symptom may look purely mechanical, but the trigger can be electrical, thermal, or related to control and operating conditions. Without a structured investigation, problems often return because only the damage is repaired, not the underlying mechanism.

Root Cause and Redesign is a focused engineering service where we identify why failures happen and redesign the component or system so performance criteria are met. We take ownership from problem definition to verified solution and implementation support, so your team can stay focused on core tasks.

Our Root Cause and Redesign services include:

• In-depth root cause analysis of mechanical and electrical failures
• FEM-based and fatigue-based evaluation of failure mechanisms and margins
• Performance and lifetime evaluation of prototypes, products, and components
• Non-conformity handling, documentation, and technical investigations
• Tailored redesign for performance, reliability, and longevity
• Design risk assessment using DFMEA and targeted verification planning
• Simulation and evaluation using ANSYS Mechanical and APDL, plus fatigue evaluation tools
• Flexible delivery setup from specialist consultancy to fixed-price turnkey projects
• Commercial models that fit your situation: fixed price, time and material, or reward-based

With the right diagnosis and a redesign that addresses the true failure drivers, you can move from repeated fixes to stable performance. The result is longer product life, fewer stoppages, lower total cost, and a solution you can confidently put back into production and field use.